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咨询热线:183 36008373

盘式成球机、制粒试验机

 

产品介绍:河南郑矿机器有限公司生产的盘式成球机分为无动力刮刀盘式成球机(PQW)和动力刮刀盘式成球机(PQ)两种。两?#20013;?#24335;的成球机都具有结构简单、操做方便、料球水份容易控制、所制料球强度高的特点。成球盘采用整体结构,盘底采用多条辐射钢板加强,坚固耐用;减速机与电动机采用柔性皮带传动,启动平稳,减少了设备冲击力,提高了设备使用寿命。

突出优势

1、结构新颖、重量轻、高度低,工艺布置灵活方便;

2、成球盘倾角调整便捷;
3、成球盘由盘体和盘节组成,盘节可沿盘体上下调节,且盘节端部为边法兰,保证料球出盘时不被拉伤、撕裂;
4、机架焊接完?#31232;?#28040;除应力后,其配合面在镗铣?#37319;?#19968;次加工成型,保证整机装配精度更高、运转更平稳;
5、由无动力组合刮刀及清角刮刀组成的刮刀装置,在清底、清边的同时,与优化过的成球盘配套使用后,使成球效果更好。

结构特点是:

1、成球盘底采用多条辐射钢板加强,具有高的强度和刚度;

2、传动齿轮采用高频淬火处理,使用寿命长;

3、减速机与电动机采用柔性皮带传动,启动平稳、冲击力小;

4、传动系统增加过?#25243;?#32622;,减小了齿轮与减速机的直接冲击,在提高设备运?#24418;?#23450;性的同时,提高了主要零部件的使用寿命;

5、采用独特的无动力组合刮刀装置,使辅助功率消耗降低


工作原理

    生料粉被制成粒度均匀的球核,然后送进成球盘中,球核进入成球盘后在盘内受离心力、摩擦力和重力的作用,沿抛物线运动,并在不?#31995;?#28378;动过程中将球内的水份不断排挤出表面,由于物?#31995;?#31896;结性和可塑性,球核在运动过程中与生料粉互相粘结并逐渐长大。由于物?#31995;?#31896;结性以及表面液膜的?#21248;?#25381;发,使料球具有一定的强度。当成球盘的倾角、盘边高、转速及水份等参数一定时,不同粒径的料球由于重力不同而按不同的脱离角离开盘边向下滚动,然后随着倾斜盘体的转动从盘的边部排出盘外。

 

 

 

    为适应制粒生产企业、研究?#26680;?#21644;大专院校等进行规模化生产制粒工艺的试验研究与新产品开发的需要,我公司根据各制粒机的不同特性,研发出相对应的制粒试验机,以满足用户需求。

    ZKL(T) 系列制粒试验机主要由筒体、传动系统、角度调节装置、机架、机座等组成,在工作时可大角度的调节筒体的倾角和转速,能适应不同的物料试验,可更快捷地确定试验料制成合格料球所需的合适参数。

    PQ(T)-500 盘式成球试验机, 其主要由成球盘、传动系统、调角机构、机座、电气系统等组成, 工作时能更多范围的调节成球盘的倾角和转速,以适应不同的物料实验。


部?#20013;?#21495;参数

PQ型(带刮刀)

型号 成球盘 Disc granulator 主功率 重量
盘径(mm) 盘高(mm) 倾角(° ) 转 速(r/min) (kW) (t)
PQ10 1000 250 35 55 25 4.5 1.8
PQ16 1600 300 35 55 19 4.5 2.7
PQ22 2200 500 35 55 14 15 3.9
PQ25 2500 500 35 55 14.25 15 5.2
PQ28 2800 640 35 55 11.81 18.5 5.7
PQ32 3200 640 40 50 9.06 22 7.3
PQ36 3600 700 40 50 8 22 8.6
PQ42 4200 800 40 50 7 30 11.2

 

PQW型(不带刮刀)

型号 成球盘 Disc granulator 主功率 重量
盘径(mm) 盘高(mm) 倾角(° ) 转 速(r/min) (kW) (t)
PQ10W 1000 250 35 55 25 4.5 1.6
PQ16W 1600 300 35 55 19 4.5 2.4
PQ22W 2200 500 35 55 14 15 3.5
PQ25W 2500 500 35 55 14.25 15 4.9
PQ28W 2800 640 35 55 11.81 18.5 5.4
PQ32W 3200 640 40 50 9.06 22 6.9
PQ36W 3600 700 40 50 8 22 8.2
PQ42W 4200 800 40 50 7 30 10.8

 

制粒试验机

型号 成球盘 功率 重量 
盘径(mm) 盘高(mm) 倾 角 (° 转 速(r/min) (kW) (kg)
PQ(T)-500 500 160 40 60 0 42 0.55 220

 

型号 Type 直径 Dia. 倾斜角度 Slope (° ) 转速 Speed (r/min) 功率 Power 重量 Weight
(mm) (kW) (kg)
ZKL(T)-600 600 0 30 0 45 2.2 380
ZKL(T)-800 800 0 30 0 37 3 500
更多产品型号、参数、报价、相关辅助设备等,请联系我们:183 3600 8373!
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